9 December 2014

Green Design Learning Report Draft Part One



In this learning report I will be discussing the research I had conducted and how this has led to the decisions I made to create my final practical piece.

To begin with I went around my local supermarket to see what is already available. My conclusion was simple, they were all very similar in shape and style. A handle at the top, all using just one piece of cardboard that is folded and stuck together, using glue for the structure to be able to hold the weight of the bottles. Through my research I only found one carrier that supported six bottles of which also had the thinnest cardboard which I thought was strange but it still worked.

I also dissected a few bottle carriers so I could get an inside and hands on approach of carriers that are already being used. This enabled me to see nets once deconstructed. The one piece of packaging that only used one strip of glue the least amount was also the only one that used a separate plastic handle whereas the rest used multiple strips of glue and the handle was attached to the cardboard as on piece. This suggests that the glue is used to hold the weight of the bottles, but using a stronger material that is separate to the net also works just as well. But you could argue which is more harm to the environment, which I would say the packaging that used more glue as you can easily separate the plastic handle from the cardboard, and recycle where appropriate.

As well as researching into cider and ale carriers, I also wanted to look at wine bottle packaging, as this can be more stylish and refined. This really opened my eyes to different ways of making packaging into a nice looking way of transporting the bottles.

The first prototype of the carrier design at first glance was a success. The finished product worked out the way I wanted it to work and look. The idea was to have a box with doors that open either side of the box which opens up to a window that shows off the product inside, like the client wanted. But unfortunately when I made a 3D version, I found that couldn’t make enough attachments for the box to stay together and be strong enough to hold the weight of six bottles. This was a massive flaw, which showed me that I needed to think a lot more in depth into my designs and so I went back to the drawing board to rethink my ideas.

The idea that I have taken forward into my final design was actually adapted version of my own comic book box I used to store my comics in which I had brought a couple of years ago. The box has a double layer of card at the bottom, which helps support heavy objects. The original however used glue on the one side of the net that I decided to take put and see if I could find a better, glue-less solution. I managed this by using a slot technique where the tab is scored on either side which folds out on the other side to be wider than the slot so it doesn’t fall back through. This has worked out very well and seems to be strong enough as a subtitle to the glue.

The handle has been made stronger through the use of the slotting technique. This was found out through trial and error, as a previous idea was to have layers of cardboard that wrap around each other each other. This seemed like a good idea, until I put it into practice and put weight in the box, and this is where the handle seemed to struggle and the box started to buckle in on itself. This led me to look else where for handle ideas, and I found this slotting technique, which meant that I had to add to extra tabs onto the sides that slot over the handle, to create a more stable carrier. I feel that making sure the bottom of the box and the handle of carrier as strong as I could without using excess materials, it would give the best support for the products it has to carry.

Raffia

Secondary Use

Improvements

Conclusion

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